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Automated quality control with igus ReBeL

Automatisierte Qualitätskontrolle mit dem igus ReBeL

Quality Control

Quality control

质量控制

Kontrola jakości

品質管制

品質管理

Control de calidad

품질 관리

Contrôle qualité

quality

Kwaliteitscontrole

Customer Tests

Tests clients

Müşteri Testleri

客户测试

Tes Pelanggan

Testes de clientes

Testy klienta

การทดสอบของลูกค้า

客戶測試

Kundentests

Test dei clienti

customer-tests

Testen door klanten

In this customer application, a traditional task from the functional and quality inspection domain has been automated using a collaborative robot. Previously, this task required a dedicated worker. Thanks to the deployment of the cobot, this worker can now be assigned to more complex and value-added tasks. The cobot takes over the repetitive and monotonous inspection processes with high precision and reliability. The investment in the cobot was relatively low and paid off completely within a few months, leading to significant cost savings and increased operational efficiency. Additionally, the cobot improves working conditions by relieving employees from tedious tasks, allowing them to develop further and take on more demanding responsibilities.

Produktion

Manufacturing

Production

製造業

Fabricação

Produkcja

การผลิต

制造业

Üretim

제조

Produzione

manufacturing

Productie

Automated quality inspection of facets

Automatisierte Qualitätsprüfung von Wasserhähnen

Vision supported Pick and Place application with igus room gantry

Kameraunterstützte Pick and Place Anwendung mit igus Raumportal

Pick & Place

Pick-and-Place

Al ve yerleştir

拾取&放置

픽 앤 플레이스

ピック&プレース

Pick &amp: Place

取放 (揀選 & 放置)

Pick and place

หยิบและวาง

pick-n-place

In this application, a pick-and-place solution was tested for a customer using an igus linear robot, a camera, and a conveyor belt. The individual components had to communicate seamlessly to ensure the metal part could be reliably picked up from the conveyor belt and accurately sorted. The integration of the camera for detecting and positioning the metal part, along with the precise control of the linear robot, played a crucial role in ensuring the system’s high reliability and efficiency.

Automated loading and unloading of a laser engraving machine

Automatisierte Be- und Entladung einer Lasergravur Maschine

Scanner

Tarayıcı

스캐너

Skaner

掃描器

扫描

เครื่องสแกน

スキャナー

scanner

Handhabung

Material handling

Manuseio de materiais

Malzeme taşıma

Przeładunek materiałów

Manipulación de materiales

倉儲物流

物料搬运

ระบบจัดการสินค้า

물류 산업

Movimentazione dei materiali

マテリアルハンドリング

Manipulation

material-handling

Materiaal handling

Bestückung

Machine tending

Obsługa maszyn

Mantenimiento de máquinas

機械加工

机器操作

기계 관리

機器維護

Équipement

machine-tending

Machine bedienen

总览

In this specific customer application, a cost-effective solution for loading and unloading a laser engraving machine was sought and successfully implemented. The igus ReBeL robot takes on the task of picking up the parts to be engraved and precisely placing them into the machine. Subsequently, a linear system equipped with a laser engraving head carries out the engraving process. Once the engraving is complete, the robot removes the processed part from the machine and places it for further processing or packaging.

Thanks to the low cost of the cobot, the investment in this automated solution pays off in a very short time, making it particularly attractive for companies looking to reduce their production costs while simultaneously increasing efficiency.

Automated handling of snail shells

Automatisiertes Handling von Schneckenhäusern

In this particular customer application, the task was to transport snail shells to various positions within a cycle time defined by the customer. The main challenge was selecting an appropriate end effector, as the snail shells needed to remain undamaged throughout the process.

After careful consideration and analysis of the requirements, the decision was made to use a SoftGripper. This type of gripper is characterized by its flexibility and adaptability, allowing it to conform to the shape of the delicate snail shells. This not only ensures safe transportation but also minimizes the risk of damage.

The choice of the SoftGripper was crucial for the success of the application, as conventional grippers, due to their rigid structure, would not have been able to handle the fragile snail shells without causing damage. By using the SoftGripper, the required cycle time could be met while preserving the integrity of the snail shells.

Restaurant

Restauration

餐饮

レストラン

餐廳

식당

restauracja

gastronomy

ReBeL Cobot with easy to use vacuum gripper for pick and place

ReBeL Cobot mit einfach zu bedienendem Vakuumgreifer für Pick and Place

Süper düşük maliyetli

Superlowcost

Superniskikoszt

超低成本

Coût très faible

Super low cost

ซุปเปอร์โลว์คอส

Custo superbaixo

초저가

经济型

superlowcost

Superlage kosten

The ReBeL Cobot, equipped with the CobotPump from Schmalz, offers a versatile solution for pick-and-place applications. It has one gripping point and can be configured with up to four contact points for additional stability. These features make it ideal for efficient handling tasks. You do not need compressed air just 24v form the robot controller. The ReBeL Cobot with the CobotPump is a cost-effective option for companies looking for a reliable automation solution.

Pick and place with large room gantry

Pick and Place mit großem Raumportal

The pick-and-place system for metal components uses a large spatial gantry to enable precise and efficient movements. The end effector, equipped with a camera, identifies and grips the metal parts. The camera provides real-time images that are used to accurately position and handle the components. The system ensures high accuracy and repeatability, making it ideal for industrial applications where precision and speed are critical.

Logistik

Logistics

物流設備

物流

Logística

물류 시스템

Logistique

Logistyka

搬送装置

logistics

Logistiek

Cleaning of injection molds

Reinigen von Spritzgusswerkzeugen

Spritzguss

Injection molding

注塑成型

injection-molding

This video demonstrates how injection molds can be efficiently and thoroughly cleaned using a gantry system, an intelligent cleaning system (IRC), and an e-chain set. The use of the gantry system is demonstrated, highlighting its precise positioning and movement. Following this, the intelligent cleaning system is introduced, including its functionality. The advantages of this cleaning method for injection molds include precise and automated cleaning of hard-to-reach areas, detection and removal of contaminants through intelligent sensors and software, as well as flexible and reliable energy and data transmission.

Printing of semi-finished products

Bedruckung von Halbzeugen 

In this video, we present an innovative solution for the printing of semi-finished products in production. This application utilizes our ReBeL robot and IRC to optimize the process and maximize efficiency. Special attention is given to the precise control and skillful handling of the semi-finished products throughout the entire printing process to ensure high quality and production efficiency. The benefits of this solution include increased production speed, improved print quality, and reduced scrap. Additionally, a low footprint is ensured, facilitating integration into various production environments.

Automated ball bearing assembly

Automatisierte Kugellagermontage

In this video, we present an advanced solution for the automated assembly of ball bearings in production. The setup of the gantry system and the integration of the Epson Scara are shown, as well as the operation of the rotary conveyor and the Variobotic shaker cameras for precise detection and positioning of the ball bearing components. The Schunk and Schmalz grippers are demonstrated in action, handling the ball bearings safely and efficiently. The step feeder supports the process with its precise conveying technique, ensuring that the entire system operates smoothly and efficiently thanks to reliable power and data transmission. The benefits of this solution include increased production speed, reduced scrap, and improved workplace safety. Additionally, a low footprint is ensured, facilitating integration into various production environments.

Nachgelagertes Gewindeschneiden

Downstream thread cutting

In this video, we present an advanced solution for downstream thread cutting in production. The setup of our ReBeL robot and the integration of the IRC are shown, as well as the operation of the rotary conveyor and the camera for precise detection and positioning of the workpieces. The gripper is demonstrated in action, handling the workpieces safely and efficiently. The step feeder supports the process with its precise conveying technique, ensuring that the entire system operates smoothly and efficiently thanks to reliable power and data transmission. The benefits of this solution include increased production speed, reduced scrap, and improved workplace safety. Additionally, a low footprint is ensured, facilitating integration into various production environments.

Downstream sprue separation using a Delta-Robot

Nachgelagerte Angusstrennung per Delta-Roboter

In this video, we present an innovative solution for downstream sprue separation in injection molding production. This application uses a Delta robot, IRC, Zimmer gripper, camera, rotary conveyor, and step feeder to optimize the process and maximize efficiency.

The video demonstrates the operation of the rotary conveyor and the camera for precise detection and separation of sprues. The Zimmer gripper is shown in action, handling the sprues safely and efficiently. The step feeder supports the process with its precise conveying technique.

This solution offers numerous benefits, including increased production speed, reduced scrap rates, and improved workplace safety. Additionally, a low footprint is ensured, facilitating integration into various production environments.

Downstream sprue separation of clip bearings

Nachgelagerte Angusstrennung von Clipslagern

In this video, we present an advanced solution for downstream sprue separation of clip bearings in injection molding production. The application utilizes a Delta robot system, IRC, rotary conveyor, an igus vacuum gripper with rotation unit, and a Zimmer gripper to optimize the process and increase efficiency.

The setup of the Delta robot and the integration of the IRC are shown, as well as the operation of the rotary conveyor and the camera for precise detection and separation of sprues. The igus vacuum gripper with rotation unit is demonstrated in action, handling the clip bearings safely and efficiently. The Zimmer gripper complements the process with its precise gripping technique. The entire system operates smoothly and efficiently thanks to reliable power and data transmission.

The benefits of this solution include increased production speed, reduced scrap, and improved workplace safety. Additionally, a low footprint is ensured, facilitating integration into various production environments.

Downstream sprue separation

Nachgelagerte Angusstrennung

In this video, we showcase an innovative solution for downstream sprue separation in injection molding production. The setup of the gantry system and the integration of the IRC are shown in detail, as well as the operation of the rotary conveyor and the camera for precise detection and separation of sprues. The Schunk gripper is demonstrated in action, handling the sprues safely and efficiently. The e-chain set ensures reliable power and data transmission, allowing the entire system to operate smoothly and efficiently. The benefits of this solution include increased production speed, reduced scrap, improved workplace safety, and a low footprint.

Automated insertion into injection molding machine

Automatisiertes Einlegen in Spritzgussmaschine

In this video, we demonstrate the use of an automated system for inserting components into an injection molding machine. This innovative solution optimizes the production process and significantly increases efficiency.

The operation of the insertion process is shown step by step, demonstrating the precise positioning and handling of the components. The seamless integration of the insertion system into the existing injection molding machine will then be demonstrated, including the communication interfaces and control logic.

The benefits of this solution include increasing production speed and accuracy, reducing scrap and material waste, and improving worker safety by minimizing manual intervention.

An important aspect here is maintaining a low footprint.

Automated packaging of spices with igus gantry robot

Automatisiertes Verpacken von Gewürzen mit igus Roboter

In this application for a customer in the food industry, spices needed to be transferred from a tray into a carton. The challenge was the high precision required due to the tight tolerances. However, this was easily overcome with an igus gantry robot and a flow gripper. The gantry robot enabled precise and repeatable positioning of the spices, while the flow gripper ensured gentle handling of the delicate products. By combining these technologies, an efficient and reliable solution was achieved for the customer, significantly enhancing both product quality and production speed.

Food

Gıda

食品级

食品

Industria alimentaria

Makanan

Alimentos

Produits alimentaires

Nel settore alimentare

อาหาร

食物

Żywność

식품

Lebensmittel

food

Voedsel

Customer pick and place application test with a Lebai cobot

Pick and Place Kundentest mit einem Lebai Cobot 

In this customer test, a comprehensive quality control followed by sorting was simulated. The collaborative Lebai robot performs several precise tasks. First, it takes the packaging from a prepared stack and places it accurately in the designated position. Then, the robot picks up the component and transports it to the quality control station (QS station).

There, the component is thoroughly inspected to ensure it meets the established quality standards. Once the quality control is completed, the component is carefully sorted into the blister pack, preparing it for further shipping or storage.